Fire Safety

Getting Closer to Fire: How Does a Fire Proximity Suit Work?

September 8, 2020
fire proximity suits

Most of us would love to gather around a campfire on a cool evening to toast marshmallows, but spend too much time near the flames and we’ll be uncomfortable before long. Get too close, and we’ll burn. If there’s one property of fire that we all know, it’s heat – and it’s a big problem when we need to fight a fire in a challenging environment. When we absolutely must get close to a fire, there’s only one tool for the job: a fire proximity suit.

How Fire Proximity Suits Work

Proximity suits date all the way back to the 1930s, when industrial workers in close quarters with furnaces needed protection from the incendiary temperatures. Back then, the heat resistant material of choice was asbestos – now known to be fatally carcinogenic – but the principles of radiation, reflection and insulation are still the same today.

Modern proximity suits are still used by industrial workers, but they’re also used by volcanologists and for complex firefighting situations – like ARFF. Fire proximity suits consist of several parts, which fully envelop the wearer and seal them from the environment:

  • Helmet/hood
  • Insulated liner and vapour barrier
  • Jacket and bottoms
  • Gloves and protective boots
  • Self-contained breathing apparatus

The suit works by reflecting high radiant loads with an alumised outer layer, usually vacuum-deposited onto Kevlar or fibreglass. The aluminium can reflect up to 90% of the radiation from a fire, but it’s the interior insulation layers which prolong the duration that a person can be indirectly exposed to fire for. The more insulation, the better the resistance – but it can negatively impact mobility, which can be a crucial requirement.

Quilted Nomex® fabric (or a blend) is typically used as an insulation material: it’s tough, breathable, highly resistant to burning and doesn’t stretch, shrink, melt or drip. It’s an extremely poor conductor of heat, making it an ideal insulator.

Generally, a proximity suit (and the person inside it) cannot survive long periods of direct contact with flames. The user has about 30 seconds of complete engulfment before second degree burns can occur. For entry into flames, a more substantial suit is required.

Entry Suit

Complex rescue operations may require a firefighter to enter partially burning areas in order to clear a path out for trapped persons – and an entry suit is the most heavy duty protection available for getting close to fire. It’s a highly specialised piece of protective equipment for firefighting, where the user is likely to become totally engulfed in flames. Entry suits usually aren’t aluminised; reflecting radiation isn’t going to help when heat is being directly conducted through the material.

Instead, specialist fibreglass materials like Zetex are used, which exhibit many of the same properties as asbestos without the health risks. Zetex outperforms asbestos and almost all other synthetic fibreglass materials, and can be formed into a texturised fabric that can be applied to clothing. Extremely heavy insulation is used, too – which makes mobility and wearer stamina an issue. An additional 10kg of weight can be expected to be added when donning an entry suit, even before breathing apparatus has been fitted.

Because of the toll they take on the wearer, and the inherent risks of being engulfed in flames, entry suits are reserved for the most extreme situations only.

Can’t We Make Buildings from These Materials?

Actually, we do – similar synthetic fibreglass materials used as insulation also serve to provide fire resistance – the insulation in your loft, as example. Zetex is now used in specialist fire curtains for theatres, replacing asbestos.

The concrete, brick and glass we use to make structures is inert and naturally fire-resistant: it’s usually the furniture and goods we put inside buildings that take to flame.

But to make everything out of aluminised fibreglass just wouldn’t be practical, comfortable or affordable – and it’s better to have good fire safety in place to prevent fire from happening in the first place.

Fighting Fire, Together

At Coopers Fire, we’re always developing, testing and improving our products, to keep us at the cutting edge of fire protection for buildings. To find out more about, or to enrol in one of our educational training courses, call us on 02392 454 405 or email

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